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GARANT Automation Turntable loading system: automated clamping device loading system
The GARANT Automation Turntable loading system is probably the most space-saving and easiest way to automate your machine tool. With our clamping device loading system, you can increase your output immediately. You can operate additional shifts in your production and still reduce the workload for your employees.
6 advantages of the GARANT Automation Turntable loading system
No automation interface required
- No automatic door required
- No robot programming knowledge required
- Existing and new machines can be automated
- Can be integrated within a few days (quick start to production)
- One contact person for all matters (automation, machining process, workstation etc.)
- Coordinated clamping device
Highlights of the GARANT Turntable
The system is very easy to use
No programming knowledge required thanks to mechanical start/stop bolt system.
3 different configuration modes for maximum component variance.
Wide selection when choosing clamping devices – from the vice and fixtures to the pallet solution.
Clamping device handling of up to 25 kg
Max. 300 × 190 × 247 mm (L × W × H), incl. clamping device
Space required < 2.5 m²
1500 × 1500 × 2200 mm (L × B × H, mounting dimensions)
Extremely simple machine connection
No automation interface necessary
Extremely different variants
Left-hand and right-hand version for front or side loading and unloading
Loading window with side installation
Sliding unit with front installation
Overview of technical data
Compressed air supply
Quick-release couplings nominal value 7.2 min. 6 bar
Interfaces
Voltage / phases / frequency: 400 V / 3 / 50 Hz
Current at full power / SCCR: 16 A / 10 KA
Power: 5.07 kVA
Dimensions
1500 × 1500 × 2200 mm (W × D × H)
Transport weight
1200 kg
Transport fork length
Minimum 1500 mm
Available to order now: the GARANT Turntable with up to 24 loading bays
| GARANT Turntable 18 | GARANT Turntable 24 | |
|---|---|---|
| 18 Loading bays | Storage capacity | 24 Loading bays |
| 25 kg | Max. handling weight (incl. clamping device) | 20 kg |
| 80 mm | Stitch dimension clamping device | 52 mm |
Ca. 125 x 200 x 247 [mm] Ca. 300 x 190 x 247 [mm] Ca. 440 x 150 x 247 [mm] | Max. clamping device dimensions incl. workpieces 18 // Loading modes // 24 9 // Loading modes // 12 6 // Loading modes // 8 | Ca. 80 x 145 x 247 [mm] Ca. 245 x 145 x 247 [mm] Ca. 475 x 110 x 247 [mm] |
Set up in parallel to the main time
Do you want to get the most out of your machine tool? Then simply set up in parallel to the main time and earn money while you are still setting up. Our GARANT Turntable makes this possible.
Turntable how-to in 6 steps: Unleash the potential of your machine tools.
Automated clamping device loading system made easy: Your new expert for clamping device handling
HMI (Human Machine Interface) from GARANT
Comprises an industrial computer with suitable software user interface which ensures top connectivity and extremely easy operation. A simple and effective way to connect the machine.
- Intuitive operation
- No robot programming skills required
Maximum gripper range: 1,230 mm
Minimum machine table height: 640 mm
Is your machine table height not in the optimum range?
We will be pleased to offer personal advice.
Maximum machine table height: 1170 mm
Accessories for production. Everything fits together down to the smallest detail.
You can find optimum clamping systems for the GARANT Automation Turntable loading system in our brochure: Go to brochure
Always ready for the next work order by means of a mobile clamping device trolley.
- Vertical storage of clamping devices
- Suitable for setting up in parallel to the main time
- Extremely space-saving for efficiently
- organising your clamping devices, incl. work surface for preparing the clamping devices
Planning made easy: Installation as required
The GARANT Turntable adapts perfectly to the conditions in your production. Our automation solution can be planned in a wide range of ways. For your specific needs.
Installation plan A
Left automation with loading window
Installation plan B
Right automation with loading window
Installation plan C
Front automation with sliding unit to the left
Installation plan D
Front automation with sliding unit to the right
Installation plan E
Front automation with sliding unit perpendicular to the machine
Installation plan F
Front automation without sliding unit
Just take a step into the future – with us at your side
The sophisticated design of the GARANT Turntable makes planning and installation simple and easy. Since there is no need to intervene in the control software, the system can also be installed on your machine tool without major adjustments. Our consultants are there for you at every step – and make the process as simple as possible for you. From consultation to training.
1. Advice on site
2. Feasibility check
3. Offer
4. Planning and release
5. Integration
6. Commissioning
Why wait? Arrange a no-obligation consultation today
To the contact form
The GARANT Automation Turntable loading system offers comprehensive accessories
- GARANT Xtouch
- GARANT Xconnect
- GARANT Xcontrol
- GARANT cleaning stick
- GARANT disc brushes
- GARANT GMT 35 vibratory finishing machine
- Ultrasonic cleaning units
- GARANT HCT family
- Industrial measurement technology from RENISHAW
- Connected Manufacturing
Four success stories – our customers are delighted with GARANT Turntable
Four companies tell us their experiences with the GARANT Turntable – and how it makes their lives easier.
“It is perfect for us, as for us it is compact, easy to use and offers more capacity with the same working performance.”
FEMATEC
Size: 8 employees
Production: Steel, stainless steel, non-ferrous metal or plastic components of almost any size
Why have you decided to automate?
A shortage of skilled workers. We have automated so that we can simply scale capacities according to the order situation.
Which machines have been automated?
Heller HF 3500 DL horizontal machine, without automation interface, front loading
Why did you decide to choose the GARANT Turntable?
It is the perfect solution for Fematec, as the level of investment and space required are low and the machine runtime could be ramped up very quickly.
“Small, compact and easy to use – it’s simply amazing that automated loading is so easy.”
ISH HUTTER
Size: 6 employees
Production: Small-scale series and recurring series with batch sizes of up to 10,000 pieces
Why have you decided to automate?
A shortage of skilled workers. Moving from 2 to 3-shift operation without additional staff expenses – we are therefore automating in order to be able to produce larger orders efficiently.
Which machines have been automated?
Two DMU75 monoBLOCK without automation interface
Why did you decide to choose the GARANT Turntable?
It’s small, requires barely any space, is for 18 vices and can be operated by anyone. We now use the GARANT Turntable for batch sizes of three parts and upwards.
“The machine and operation are totally straightforward – this is the big USP.”
SW AUTOMATISIERUNG
Size: 75 employees
Production: Components made from aluminium for in-house special machine production
Why have you decided to automate?
Automation is our core business and we therefore know what potential it offers.
Which machines have been automated?
DMG Mori, without automation interface, side loading
Why did you decide to choose the GARANT Turntable?
We were really impressed by its simplicity, as the system runs unbelievably steadily and reliably. We have increased our capacity by almost 80 percent.
“Crazy – the machine runs almost the whole time it is switched on.”
FK PRÄZISIONSTECHNIK
Size: 20 employees
Production: Prototype manufacturer with series production
Why have you decided to automate?
We increased our capacity thanks to automation and are now able to offer series production. We now produce 100,000 series components per year.
Which machines have been automated?
The 3rd generation of DMU 50, connection via automation interface, side loading
Why did you decide to choose the GARANT Turntable?
The system meets our requirements in terms of vice handling for 2-face machining and is easy to use – you simply have to switch on, start and get running.